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Spread - POY to textured yarn

Business Model & Unit Economics · Spreads & pass-through

What it is

Drawn textured yarn is made by texturising partially oriented yarn; twisting, covering and dyeing add further steps. Each stage earns a conversion spread over the input polymer or fibre

The base is a fragmented cluster industry, and power is a major cost

Impact on industries

  • Conversion spread economics with no pricing power on either side - POY is petrochemical-priced and yarn sells into a fragmented competitive market
  • Power cost intensity means competitiveness depends on tariffs and captive generation rather than on process efficiency alone
  • Specialty, dyed and covered yarns escape commodity pricing, and migration up the value-added ladder is the sector's main margin strategy
  • Fragmented cluster capacity can be added quickly, capping pricing - the same conversion-spread pattern as cotton spinning and cold rolling

Industries affected