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High-mix low-volume

Demand & Consumer Trends · End-market demand

What it is

Manufacturing many different products in small batches, rather than few products in large runs. It suits industrial, medical, defence and aerospace electronics where each customer needs a distinct board in modest quantity

It demands flexible lines, frequent changeovers and strong engineering support

Impact on industries

  • Margins are far better than consumer-volume assembly, since customers pay for engineering support and flexibility rather than lowest unit cost
  • Customer relationships are stickier and less price-driven, and the segment is unattractive to large scale-focused competitors
  • Changeovers and small runs mean lower asset utilisation and higher inventory across many part numbers
  • Revenue scales with engineering capacity rather than with equipment, so growth is people-constrained

Industries affected